Part-by-Part Breakdown of CNC Machining in Medical vs. Aeros

Medical and aerospace industries both depend heavily on CNC machining, but each demands different materials, tolerances, and part functions.
This breakdown compares the most commonly machined parts in each sector—based on form, function, and finish requirements.


CNC Machining for Medical Applications

Medical parts must be biocompatible, sterile, and dimensionally exact.
Most parts are custom or low-volume, requiring consistent repeatability and flawless finishes.

Typical CNC-machined medical components:

Part Name Purpose Material Used Tolerance Level
Orthopedic Implants Replace bones and joints Titanium, PEEK ±0.001–0.005 mm
Surgical Tools Clamp, cut, or manipulate tissue Stainless Steel ±0.01 mm
Dental Abutments Support prosthetic teeth Titanium ±0.005 mm
Spinal Implants Stabilize the vertebral column PEEK, Titanium ±0.002 mm
Device Enclosures House diagnostic electronics Aluminum, Polycarbonate ±0.05 mm

Key operations: Precision turning, small-diameter boring, and contour milling—often using advanced CNC turning services for round components like implants and dental tools.


CNC Machining for Aerospace Applications

Aerospace components must withstand high stress, vibration, and extreme temperatures.
Parts are usually machined in medium-to-high volumes with rigorous quality control.

Common CNC-machined aerospace parts:

Part Name Function Material Used Tolerance Level
Turbine Blades Manage airflow inside engines Inconel, Titanium ±0.002 mm
Wing Ribs/Brackets Provide structural reinforcement Aluminum, Titanium ±0.01 mm
Engine Casings Align and encase engine systems Stainless Steel, Alloys ±0.005 mm
Sensor Mounts Hold electronic components Aluminum, Composites ±0.01 mm
Avionics Housings Protect navigation/control electronics Magnesium, Aluminum ±0.01 mm

Key operations: 5-axis milling, deep-hole drilling, and tight-tolerance CNC turning for rotational parts like couplings and engine shafts.


Material Requirements by Industry

Industry Metals Commonly Used Plastics/Composites Used
Medical Titanium, Stainless Steel PEEK, PTFE, Polycarbonate
Aerospace Inconel, Titanium, Aluminum CFRP, High-temp epoxy resins

Material selection affects tool wear, surface finish quality, and thermal expansion control in both sectors.


Summary: Key Differences in CNC Usage

 

Attribute Medical CNC Parts Aerospace CNC Parts
Production Volume Low to medium Medium to high
Tolerance Requirements Micron-level for implants/tools Sub-10 micron for structural fit
Surface Finish Polished, burr-free, sterile Stress-resistant, corrosion-protected
Regulatory Compliance ISO 13485, FDA AS9100, NADCAP
Machining Focus Precision turning, fine drilling Multi-axis milling, high-speed cutting
May 21, 2025